ADDere Additive Manufacturing
THE FUTURE OF MANUFACTURING

ADDere Products

ADDere's large-scale Industrial Additive Manufacturing Solutions

ADDere Additive Manufacturing provides a number of best-in-class metal 3D printing products, from complete enclosed additive systems to just additive engines. ADDere’s products are based on clean, safe and reliable laser-wire additive manufacturing (LWAM) technologies that work on a fused metal deposition layering method that produces near net shaped results in the final printed part.

While the process may be simple to visualize, the performance of ADDere’s systems and engines lies in the purpose-built hardware and software that imbues the machines with best-in-class performance, safety and reliability. With performance not just in dimensional quality but in solid, repeatable metallurgical performance.

The solutions that ADDere provides make additive manufacturing ideal for highly demanding industries like aerospace, defense, petrochemical and more that require large-scale trustworthy, common and exotic superalloy metal printing.

Complete Systems

The ADDere Additive Manufacturing systems consist of the Standard System which is a compact system and the Custom System which is ideal for large-scale manufacturing operations. Both systems are offered as enclosed units and in a number of configurations that can best suit your business’ manufacturing operations.

Additive Engines & Material Delivery

The ADDere additive engines are compatible with any ABB, KUKA or FANUC robot systems that are either brand new or currently in service. ADDere’s systems and engines include hot wire integration which improves deposition rates and metallurgical properties by pre-heating the wire.

The Software

The ADDere Runtime Software is a complete package that tracks the progress of the build and all the additive subsystems.

If you have any questions about the additive manufacturing solutions ADDere provides, please contact us today. Our additive experts will answer any questions you might have. 

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Best-in-class Printing Performance

Sample Parts

Rocket Thrust Chamber

Deposition Rate:  4 lbs. per hour
Total Built Time:  20 hours
Material:  Duplex Stainless Steel
Dimensions:  1 meter tall and 1 meter wide
System Used:  ADDere Custom System

The final machined thrust chamber body has a sidewall thickness of 3mm with thicker walls in the combustion chamber.

Engine Exhaust/Intake Guarding

Deposition Rate:  4 lbs. per hour
Total Built Time:  40 hours
Material:  Duplex Stainless Steel
Dimensions:  1 meter diameter
System Used:  ADDere Custom System

A complex part made from stainless steel. This part was built as a single solid component.

Turbine Blade

Deposition Rate:  4.5 lbs. per hour
Total Built Time:  30 hours
Material:  Duplex Stainless Steel
Dimensions:  1.8 meters tall
System Used:  ADDere Custom System

The completed turbine blade has a hollow interior and a 5mm wide sidewall. It is 1800 layers tall with a height variant of 0.5mm.

Propeller

Deposition Rate:  3 lbs. per hour
Total Built Time:  4 hours
Material:  Carbon Steel
Dimensions:  Each blade is 25 cm long
System Used: ADDere Standard System

Thin-walled metal components are 3D printed directly onto an existing steel part in this case a piece of steel round bar.

Freeform Design

Deposition Rate:  4.5 lbs. per hour
Total Built Time:  20 hours
Material:  Stainless Steel
Dimensions:  Wingspan is 1.6 meters long
System Used:  ADDere Custom System

A large demonstration part with a hollow 6mm wall thickness.

Wing Spar Cross-section

Deposition Rate:  6 lbs. per hour
Total Built Time:  1 hour
Material:  Titanium Ti64
Dimensions:  50 cm long
System Used:  ADDere Custom System

High-complexity 3D print in titanium. Cross-section aspects of 3D printing reduce construction times and make for a stronger overall part.

Thin Wall Curved Pipe

Deposition Rate:  6 lbs. per hour
Total Built Time:  3 hours
Material:  Stainless Steet
Dimensions:  22 cm tall
System Used: ADDere Standard System

Custom-designed thin 4mm wall pipe that can be produced in different shapes and angles.

Fan Fins Assembly

Deposition Rate:  4 lbs. per hour
Total Built Time:  13 hours
Material:  Stainless Steel
Dimensions:  1 meter diameter
System Used:  ADDere Custom System

Custom-designed fan fin assembly with a hollow core.

Large Gear

Deposition Rate:  20 lbs. per hour
Total Built Time:  10 hours
Material:  Stainless Steel
Dimensions:  1 meter diameter
System Used:  ADDere Custom System

A custom-designed solid gear or sprocket made entirely from stainless steel. 

Mold Die Form

Deposition Rate:  6 lbs. per hour
Total Built Time:  3 hours
Material:  Carbon Steel
Dimensions:  25 cm diameter
System Used: ADDere Standard System

Rapidly produce custom plastic injection molding die forms with additive manufacturing.

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